Fuel cap gasket / venting question

H. Paul Shuch is a Light Sport Repairman with Maintenance ratings for airplanes, gliders, weight shift control, and powered parachutes, as well as an independent Rotax Maintenance Technician at the Heavy Maintenance level. He holds a PhD in Air Transportation Engineering from the University of California, and serves as Director of Maintenance for AvSport of Lock Haven.

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NJMike
Posts: 77
Joined: Mon Aug 20, 2012 8:58 pm
Location: Hackettstown, NJ

Fuel cap gasket / venting question

Post by NJMike »

I just bought a Quicksilver Sport 2S. While doing an extensive preflight, I found that the gasket on the inside of the fuel cap was almost half gone. I found some sitting on the lip of the fuel tank also. I removed the residue from the tank lip, and removed the rest of the gasket from the fuel cap.

When I did that, the cap no longer fit snugly onto the fuel tank. The only thing I could find on a Sunday morning was a rubber gasket from Home Depot. That allowed the cap to fit snugly but of course I know I cannot leave it there.

That led me to looking at the manual, which says that "the fuel system is vented through the fuel tank cap". But the fuel cap is solid metal. I didn't see a hole anywhere that would allow it to vent.

The tank is the 12 gal tank that you see on many LSA's.

So I have two questions: 1) where can I get the correct gasket for the fuel cap, and 2) how does the fuel system vent through the fuel cap if there is no hole in it?

Thanks in advance!
Mike
Thanks,
Mike
3Dreaming
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Joined: Sun Jan 10, 2010 6:13 pm
Location: noble, IL USA

Re: Fuel cap gasket / venting question

Post by 3Dreaming »

I have seen some metal caps that have a stamped outer shell that vents under the edge of the cap. I used one like this for an aerobatic airplane, but I had to solder the holes shut so it didn't vent.
You might be able to find a gasket that will work at the local auto parts or tractor store. They would likely be better suited for auto fuel.
NJMike
Posts: 77
Joined: Mon Aug 20, 2012 8:58 pm
Location: Hackettstown, NJ

Re: Fuel cap gasket / venting question

Post by NJMike »

True, and I went to the auto parts store immediately. They did not carry the gasket by itself and wanted me to buy the entire gas cap, which I thought was overkill.
Thanks,
Mike
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drseti
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Re: Fuel cap gasket / venting question

Post by drseti »

The same is true of the oil tank cap used on the Rotax 912. I needed a new gasket (a flat o-ring type), but it was not offered by Lockwood. The entire cap, with gasket, was.
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Prof H Paul Shuch
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NJMike
Posts: 77
Joined: Mon Aug 20, 2012 8:58 pm
Location: Hackettstown, NJ

Re: Fuel cap gasket / venting question

Post by NJMike »

I just found a "gasket kit" at my local mom & pop hardware store. Three 6"x6" sheets in it - rubber, cork and fiber. I cut one out of fiber.

I'm not sure if rubber is okay or not. Another pilot told me not to use cork.
Thanks,
Mike
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